FRAKO power capacitors have been developed and manufactured for decades solely at the company's Teningen production site in Germany. This has resulted in a consistently high product quality being maintained, the basis for assured operational reliability and a long service life. The use of rigorously inspected materials and their careful processing guarantee high quality and a long product service life. FRAKO manufactures its capacitors to its own in-house specifications, which are far more demanding than the requirements of the applicable standards. Quality control inspections after each individual manufacturing step ensure that the final product is of a high quality. These demanding quality standards, together with specially developed manufacturing technology, enable FRAKO power capacitors to achieve a longerthan-average service life. At the end of the manufacturing process each capacitor is inspected individually. The in-house requirements for this special inspection are considerably more stringent than those of the routine tests specified by the relevant standard. Reliability under Overload Conditions The reliability of the capacitors is of fundamental importance for the uninterrupted operation of power factor correction systems. For this reason FRAKO has developed its unique triple safety concept. This comprises: ■ Self-healing polypropylene film ■ Overpressure disconnection system ■ Segmented metallized film surfaces
The overpressure disconnection system is designed to disconnect the capacitor from the network safely, without causing any further upset, if an excessive pressure develops inside the casing or at the end of the capacitor’s working life. The lid of the capacitor is in the form of a diaphragm. Should puncturing of the dielectric occur on a large scale, this results in the substrate film melting and generating gas inside the casing, thus building up pressure. This causes the diaphragm lid to bulge outwards, thus displacing the terminals axially so that the internal leads to the coils act as mechanical fuses, breaking cleanly at defined locations. The relatively long travel of the terminals ensures reliable and safe disconnection, while the bulging of the lid increases the internal volume and therefore reduces the pressure inside the capacitor. The segmented film improves both these safety functions significantly. If puncturing occurs at several locations over a small area, it is possible that the relatively large amounts of energy involved will disrupt the effectiveness of the self-healing property. In this case, the segmented metallized surface offers ADDED safety, since an extremely overloaded segment will be completely isolated from the network, thus avoiding total disconnection by the overpressure function. This greatly extends the service life of the capacitor
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